Neil Peters-Michaud 0

Battery Testing Requirement - Request for Reconsideration of PACE Guideline

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As executives and owners from the electronic equipment refurbishing and recycling industry who care about the safe and responsible use of battery powered devices throughout their useful life, we believe the current proposal for battery testing methodologies and minimum run-time requirements in the PACE Guideline published on July 26, 2013 need to be modified to better address the stated purpose of the PACE Working Group (see http://archive.basel.int/industry/compartnership/docdevpart/ppg11DraftGuidelineFinal-2011-03-15.pdf).


The PACE Guideline proposes the following:


* A functionality test for laptop batteries shall demonstrate the laptop battery is “able to retain a minimum of 1 hour of run time; or battery tested to determine the Full Charge Capacity in watt-hours also with a minimum of 1 hour remaining”; and,

* The functionality can be demonstrated by a load test whereby the “system/battery combination is tested to ensure it can hold an appropriate charge and meet the minimum run time charge of an hour” or by calculating the Full Charge Capacity from the smart chip readings of laptop batteries.


One of the stated purposes of the PACE Guideline is “to promote re-use in a manner that is consistent with the Basel Convention, and benefits the environment, without compromising either product integrity or public health and safety.” We support this goal, but do not believe that the battery testing guidelines advance this stated purpose for the following reasons:


1. The methodologies for determining available battery capacity specified in the Guideline are unreliable and inconsistent[see footnote - i];


2. The minimum requirements for available battery capacity are arbitrary and do not represent the prevailing interests of the individuals and organizations wanting to procure these devices for reuse[ii];


3. The process of disallowing working batteries to be reused is contrary to the Waste Management Hierarchy which emphasizes reuse over recycling, when legitimate reuse options are available[iii]; and,


4. The restrictions proposed do nothing to address the challenge of recycling end of life rechargeable batteries in Developing countries.[iv]


We believe it is important to ensure the next users of mobile devices are provided fully functional equipment that meets their reuse requirements, including receiving batteries that hold a charge sufficient for their demands. In order to address our concerns with the current PACE Guideline and offer a reasonable process to ensure only tested, working rechargeable batteries are included in laptops sent for reuse, we ask the PACE Working Group to consider the following set of recommendations.


Recommendation


Our recommendation is to [continue to] ensure any laptop rechargeable batteries are evaluated for functionality as a condition of further reuse. The organization performing the evaluation shall determine the Full Charge Capacity of each laptop battery using a consistent testing methodology based on best practices appropriate to the type of battery tested. The test methodology and test results shall be communicated to next user of the device to ensure they are receiving a laptop and rechargeable battery appropriate for their reuse application. The battery must be able to at least provide sufficient voltage to properly power down the laptop in the event of a power failure. The battery must also be free from defects and shall be structurally sound to prevent unsafe discharge.


Until the industry can develop a more robust and reliable testing methodology and can establish justifiable minimum battery capacity thresholds for legitimate reuse, we strongly recommend a reconsideration of this PACE Guideline.

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[i] Capacity Methodologies are inconsistent and unreliable (or not available)


1. “The major challenge in determining the health of a lithium-ion battery is that there is no single measurable quantity that is indicative of battery health. One of the most popular metrics used to report on battery health is the normalized discharge capacity of the battery, defined as the amount of charge that the battery is capable of delivering at any given time with respect to the amount of charge it could deliver at the beginning of its life. The problem with this metric is that it requires a full discharge in order to be measured, and it can be confounded by usage conditions subject to varying load levels. Additionally, using only the available charge to represent a battery’s health neglects the degradation in the battery’s power capabilities, which is especially important in high discharge rate applications. The other metric commonly used to represent battery health is the equivalent resistance. This metric is related to the observed voltage drop that occurs at a given discharge current. While this metric can be measured quickly (because does not require a complete discharge) it does not always increase monotonically with battery usage and often suffers from significant measurement noise.” - Center for Advanced Life Cycle Engineering, University of Maryland, September, 2014 Newsletter, page 10.


2. “Knowing the health of a battery is important, but no practical method exists that can quantify all conditions in a short, comprehensive test. State-of-health (SoH) cannot be measured per se, only estimated to various degrees of accuracies based on available symptoms.” http://batteryuniversity.com/learn/article/how_to_know_end_of_battery_life


[ii] The PACE battery testing guidelines are inconsistent in their treatment of acceptable battery capacity and give no real justification for the 80% capacity or 1 hour run time threshold


1. “1 hour is a minimum charge a battery should hold, although some users of laptops may request more useable runtime. It should be noted that some end users will also be able to make use of batteries with less capacity, for example a battery able to hold 40 minutes capacity need not be discarded, and can have use for those principally connecting the laptop to a reliable electricity supply using the charger, however, for the purposes of this guideline and for export, batteries must hold at least a one hour charge.” Footnote on page 40 of http://archive.basel.int/industry/compartnership/docdevpart/ppg11DraftGuidelineFinal-2011-03-15.pdf


2. “’Hold an appropriate charge’ means a battery, when used in a particular system, is capable of powering the system for a time period which meets the needs of a target user, and for at least 1 hour.” Footnote on Page 43 of http://archive.basel.int/industry/compartnership/docdevpart/ppg11DraftGuidelineFinal-2011-03-15.pdf. But what is a “target user?” That is a very subjective term recognizing that different secondary computing uses have different battery capacity needs, yet the PACE Guidelines conclude to use a single capacity requirement – this is incongruous reasoning.


3. Batteries are rarely relied on as a power source for laptop users. It has been reported that the battery supplies the power to a laptop less than 2% of the time a laptop is in use (otherwise, it’s plugged into the grid).


[iii] The process of disallowing working batteries to be reused is contrary to the Waste Management Hierarchy


1. “In many cases, however, users discard fully functional laptop batteries prematurely, when many could be retained in use or for re-use.” Page 43 of PACE Guidelines http://archive.basel.int/industry/compartnership/docdevpart/ppg11DraftGuidelineFinal-2011-03-15.pdf


2. “Battery recycling is energy-intensive and it takes 6–10 times more energy to reclaim metals from recycled batteries than through other sources, including mining.” http://batteryuniversity.com/learn/article/battery_recycling_as_a_business


3. “The key in reducing the battery wasteland, however, is to respect batteries by treating them well and only discard them when no salvage remedy exists. Better charge methods, clever battery monitoring systems (BMS) and advanced battery test devices help in getting the full life out of a battery. Too many batteries are being replaced as a way to troubleshoot an apparent problem.“ http://batteryuniversity.com/learn/article/battery_recycling_as_a_business


[iv] The restrictions proposed do nothing to address the challenge of recycling end of life rechargeable batteries in Developing countries


Stopping the flow of lower capacity batteries to developing countries does not mean that these counties will then have no issues with rechargeable battery disposal and recycling. Their domestically generated e-waste produces plenty of spent rechargeable batteries on its own. Also, replacing high quality OEM batteries from refurbished laptops that are generally safer and more durable than aftermarket batteries as a means to extend the life of a laptop may do more harm than good. In addition, there are rechargeable primary lithium, Ni-Cd and other batteries installed on laptop and desktop motherboards which require a sustainable end of life management solution as well.


To protect the environment in developing countries from improperly disposed batteries, we need to encourage and help them develop sustainable, safe and effective battery recycling programs within their regions. Sure, let’s not send near end of life batteries abroad – but forcing people to scrap/recycle batteries with many years of productive life ahead of them creates more environmental pollution for the entire world and does nothing to solve the problem of proper end of life management of spent batteries in developing countries.

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